Vision System

Vision sensors for image-based quality control
Vision System

Nowadays, practically everyone wants to benefit from the flexibility and versatility of image-based product inspections. However, in cases where PC-based image processing programs are too complex and expensive and the performance of optical sensors is too weak, vision sensors offer the ideal solution.

They operate, particularly efficiently in applications in which several characteristics must be tested simultaneously or in which the position of the inspected objects is constantly changing. Vision sensors are also the ideal components when different batches are tested on a production line and the acquired data is to be forwarded for evaluation.

Benefits

The solution for diverse inspection tasks
  • Up to 23 high-performance feature checks
  • Up to 32 feature checks combinable per job
  • Up to 255 jobs can be stored on the vision sensor
The fully integrated flash controller simplifies the system design, lowers costs, and saves integration time
Reliable contour-based image processing in real time
Exact image evaluation and dimensional checks even if the vision sensors are mounted at an angle
Set up color inspections fast and intuitively
Reliable 360° part recognition without mechanical object alignment
Simple and fast configuration within a few minutes without programming languages
Storage of defect images for evaluation at any time
Communication in real time
Secure communication and encrypted connection

Applications

Food and Beverage industry

  • Verification of best-before dates and codes
  • Controlling the position of safety closures
  • Presence verification of sealing caps Recognition of the position and alignment of labels
  • Food Production

  • Completeness verification of baked goods
  • Counting dough pieces
  • Presence verification of cold cuts
  • Position recognition of chocolates in the primary packaging
  • Packaging

    Control of sealing caps
  • Verification of the presence and position of the drinking straw
  • Inspection of the welded seam of shrink wraps
  • Label control and imprint control (position, logo, best-before date, text, code, product contents, etc.)
  • Automotive

  • Presence detection of sealing rings
  • Alignment verification of contacts
  • Reading and verification of codes of directly marked parts
  • Detection of overmolding, injection molding errors, or scratches
  • Electronics

  • Installation or pick and place control
  • Control of presence and alignment of contacts
  • Monitoring the cleanliness of contacts
  • Completeness verification of contact plugs
  • Installlation / handling

  • Position recognition for pick and place
  • Presence and position monitoring of building components
  • Position control of protective caps or stoppers
  • Dimensional checks (angle, length, thickness, height)
  • Shopping Basket