Ultrasonic Equipment

Suprak develops Ultrasonic Equipments which reduces the efforts of the customers and helps in smooth productions.

Digital Ultrasonic Welding Machine

Features:-
1. Automatic tuning system, with last cycle memory closed loop feedback of frequency allows faster, more efficient ultrasonic stack start-up
2. Automatic detect faults and display
3. The accuracy of time control up to 0.001 seconds
4. Multi welds modes optional:
– Time mode
– Energy mode (optional)
– Distance mode (optional)
– Continuous mode (optional)
– Auto. Mode (optional)

5. Through internal signal output can be directly connected with the automatic mechanical system
6. The original imported Germany (PINOT) amplitude automatic constant circuit board, vibration board
7. Full Imported Configuration of the machine :original Germany (PINOT) transducer, solenoid valve (Germany  FESTO), Pressure gauge (FESTO), Process Control (OMRON), Filter (Japan SMC), PLC(Japan  PANASONIC), Human-machine interface (Taiwan We in view)
8. Password Protection. Limits parameter access to qualified personnel only.
9. Touch screen, more convenience
10. CE Approved

Ultrasonic Converter & Booster

Suprak provides a wide range of high quality ultrasonic transducer, No matter what kind of transducer you are looking for, We can make sure that you can find one at here. It is by utilizing piezoelectric effect to convert electrical energy into mechanical energy. The bolt-on type can make sure that the transducer can produce stable ultrasonic when the load changes.

Also we can offer the ultrasonic converter and booster for a different brand ultrasonic machine like BRANSON, RINCO, Telsonic etc.

Ultrasonic Horn/Sonotrode

How to Choose The Ultrasonic Welding Machine Horn?

1. What’s the application?
Welding , staking/ferming, Insertion , spot welding , degating, or film sealing etc.

2. What’s the material of horn you can use?
We need according to your application to introduce the horn material to you. Usually it has Titanium, Steel, Aluminium material this three kind material. If you make the horn used for welding the plastic toys. Usually we will suggest using the Aluminium material, it’s cheaper. If your budget is enough, you can use the Titanium material also.
It’s not so easy wear .but the price is much expensive .

3. What’s the size (welding area ) of horn?
It’s also an factor to choose which material of horn and frequency of horn to you .

4. What’s your budget?
Different material ultrasonic horn the price is different .
Shopping Basket

Model

AS006

 AS006

AS006

AS006

Voltage

220V

220V

220V

220V

Frequency

20KHz

20KHz

20KHz

20KHz

Welding area(mm)

110 m/m φ

150 m/m φ

200 m/m φ

280m/m φ

Head trip

100mm

100mm

100mm

100mm

Dimensions(L*W*H)mm

650X420X1300 mm

650X420X1300 mm

650X420X1300 mm

650X420X1300 mm

Net weight

120 kg

120 kg

120kg

120kg

Model AS006
Voltage 220V
Frequency 20KHz
Welding area(mm)
available separately
110 m/m φ, 150 m/m φ, 200 m/m φ, 280m/m φ
Head trip 100mm
Dimensions(L*W*H)mm 650X420X1300 mm
Net weight 120 kg

Feature

Applications

Ultrasonic transducer,ultrasonic generator and ultrasonic horn constitute a whole ultrasonic system,which can be widely used to automobile industry, electric industry, medical industry, household appliance industry, non woven fabric clothing, packing, office supplies, toys, etc.

Typical Applications:

  – Welding
  – Inserting
  – Staking
  – Spot Welding

  – Textile Cut & Seal
  – Tube Sealing
  – De-gating

Available Frequencies:

  – 15.0 kHz
  – 20.0 kHz
  – 26.5 kHz

  – 30.0 kHz
  – 35.0 kHz
  – 40.0 kHz

Available Materials:

  – Aerospace Grade Aluminum
  – Aerospace Grade Titanium
  – Hardened Powdered Steel (superior to tool steels)
  – Hardened Tool Steel

Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application.

Horn Design Options:

– Half Wave (standard)
  – Full Wave (for extended reach)
  – One and One Half Wave (for maximum reach)
  – Assembled Horns (back driver with multiple front drivers)

Face Design Options:

– Flat faced
  – 2D (per part, part prints, or part files)
  – 3D (per part files, per part prints, or trace milled per part)
  – Custom knurls, spot weld details, and staking details

Ultrasonic Horn Styles:

Rectangular and Square Horns

  – Bar / Blade (No slots or slots only in the “L” dimension)
  – Block (Slots in both the “L” and “W” dimensions)
  – Round Back Stock with Rectangular Face


Round Horns

  – Circular Solid
  – Circular Slotted
  – Circular High Gain (for maximum amplitude)
  – Circular Hollow
  – Catenoidal (optional: tapped for replaceable tips)
  – Exponential (optional: tapped for replaceable tips)


Assembled Horns

Assembled horns consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld   locations.

Horn Coatings:

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.

Horn coatings are available for the following purposes:

– Increase the wear resistance of theface of the horn
  – Prevent part marking
  – Eliminate residue on light colored parts
  – Prevent oxidation of aluminum horns
  – Prevent rusting of steel horns

A partial list of available coatings includes:
 
  – Chrome Plating (aluminum horns only)
  – Anodize (aluminum horns only)
  – TiN (titanium and steel horns only)
  – Carbide Spray